Automatic 2 Nozzle Filling Machine
The automatic 2 nozzle filling machine is designed for precise filling of thin to medium-viscosity liquids. With a compact linear design, it provides stable performance and efficient operation for various production lines.
Built with a 304 stainless steel frame and food-grade contact parts, the machine features dual filling nozzles, PLC control, and a touchscreen interface for easy operation and accurate filling adjustment.
It is widely used in the food, cosmetic, pharmaceutical, personal care, and chemical industries. Optional configurations are available for sanitary, corrosive, or flammable production environments.
Key Features
1.Made of durable 304 stainless steel, with 316L stainless steel liquid-contact parts for enhanced hygiene and corrosion resistance.
2.Contact materials such as Teflon, Viton, and hoses can be customized according to product requirements.
3.Equipped with a PLC control system and no bottle, no filling function for reliable operation.
4.Filling nozzles feature anti-drip design and automatic cut-off for clean filling of viscous liquids.
5.High filling accuracy within ±1%, with integrated bottle counting function.
6.Easy maintenance design with no special tools required.
7.Optional special seals and hoses are available for corrosive liquid applications.
8.Diving nozzles can be configured for bottom-up filling of foaming products.
9.Bottle positioning system ensures precise filling alignment.
Main Parameter
|
|
Speed
|
450-1500 bottles/hour
|
|
|
Filling range
|
100ml-500ml,100ml-1000ml,1000ml-5000ml
|
|
|
Measurement precision
|
±1%
|
|
|
Working power
|
220VAC
|
|
|
Air pressure
|
6～8㎏/㎝²
|
|
|
Air consumption
|
1m³/min
|
|
|
Power rate
|
0.8kw
|
|
|
Other devices power rate
|
7.5kw(air compressor)
|
|
|
Net weight
|
320Kg
|
Product Details
Working Principle
1.After the automatic filling system starts, empty bottles are transported to the filling station and detected by photoelectric sensors. Once the preset number of bottles is reached, the bottle blocking system positions the containers accurately. The filling nozzles then descend and begin filling automatically. After filling is completed, the nozzles rise, the bottle blockers release, and the filled bottles move to the next station. The system continuously repeats this process to ensure stable, efficient, and reliable operation. For higher accuracy requirements, a secondary filling function can also be configured.
2.During operation, the liquid level sensor continuously monitors the product level inside the storage tank. The PLC automatically controls the liquid supply system to maintain a stable liquid level, ensuring consistent and accurate filling performance throughout production.
FAQ about 2 Nozzle Filling Machine
Material Leaking from the Rear of the Cylinder (Piston Rod Area) — How to Fix It?
This is a common issue in double-head piston filling machines and is usually caused by the following reasons:
1.Worn piston seals:
Damaged or worn sealing rings can cause product leakage between the piston and cylinder wall, allowing material to flow to the rear side of the cylinder.
Solution:Remove the piston and replace the sealing rings.
2.Loose connection between the piston and piston rod:
If the piston is not securely fixed to the piston rod, leakage may occur during operation.
Solution: Check and tighten the piston connection.
3.Cylinder misalignment:
If the product cylinder is not properly centered on the support frame, sealing performance may be affected.
Solution: Reinstall and align the cylinder correctly.
Why Does the Filling Nozzle Keep Dripping After Filling?
Nozzle dripping is one of the most common filling machine issues. Below are the main causes and solutions:
1. Worn sealing components:
The sealing ring or gasket inside the nozzle may be worn and unable to close tightly.
Solution: Replace the damaged seals.
2. Incorrect nozzle closing timing:
If the nozzle closing delay is set too late, residual product may continue dripping.
Solution: Adjust the nozzle closing delay parameter in the control system.
3. Residual product remaining at the nozzle tip:
Viscous products may stick to the nozzle outlet after filling.
Solution: Use a filling machine equipped with a suck-back function, which pulls residual product back into the nozzle after filling.
4. Worn or damaged nozzle opening:
A nozzle opening larger than 7.5 mm or an uneven sealing surface can prevent proper shutoff.
Solution: Repair or replace the nozzle and polish the sealing surface if necessary.
5. Use anti-drip nozzles:
For oily or high-viscosity products, anti-drip or shut-off nozzles are highly recommended to minimize leakage and improve filling cleanliness.
